Vegetable Gelatin Softgel Encapsulation Machine For 80000 -100000 Capsules / H
S610 servo encapsulation machine is the largest scale paintball production with high quality. Its mechanical parts adopt independent single adjustable lubrication, reducing mechanical wear and prolonging the time without any mistakes.
S610 servo encapsulation machine's control system has faults diagnosis function. Ican realize remote diagnosis after the upgrade. New 8 type amorphous drying roll cage is featured by variable frequency speed regulation and more reasonable structure. The cage can be disassembled without moving dryer. It's easy to clean. There are material receiving discs under the roll cage, S610 servo encapsulation machine more in line with the requirements of GMP.
Product Description
The new encapsulation line S610 will be used to run 5 days a week, typically 10 à 12 hours a day.
After encapsulation, capsules will be preliminary dried into tumble dryer(s) for à 40 – 90 minutes.
Depending of formulations, capsules will be put on trays for final drying OR will be transferred-automatically from firsts stage tumble dryer(s) to inline tumble dryers for continuous drying.Capsule drying will take 16 to 30 hours.
If required, oil residue on the shell will be removed automatically with a solvent free polishing system.
Round, oval and oblong capsules will be inspected on size and diameter by operator.
Optional a camera vision system will reject capsules which are OOS : foreign objects ‐ deformed capsules or capsules with different color, air bubbles or twins.
Specifically speaking, it has the following characteristics:
- Dosage deviation:< ±2%
- Material of oil roller: porous stainless steel
- Parallel degree of main shaft of the die rolls:<0.02mm
- Micro gelatin ribbon oil lubrication
- Precision temperature control for injection wedge, spreader box and chilled water.
- The running parameters can be stored and recalled with a finger tip touch if necessary.
- Pneumatic wedge lift up.
- Pneumatic left die shaft movement.
Application
It’s mainly for softgel making enterprises and pharmaceutical enterprises and universities.
Specification
| Model | S610 |
| Die roll | Ф150X250mm |
| Die roll speed | 0~8rpm |
| Plunger numbers | 20 |
| Overall dimension | 1880X800X1500mm |
| weight | 1200kg |
| Power consumption | 13kw |
| Control mode | PLC+Touch Screen |
| Output rate | 8#OV 80000-100000 pcs/hour |
Competitive Advantage
- Dierol speed From 1.0 rpm to minimum 8.0 rpm and 0…100% adjustable
- Dierol size Minimum : 10 “ length x 6” diameter (250 mm x 150 mm)
- Number of plungers Minimum : 20 plungers
- Filling volume From 0.0 ml to 2.0 ml plunger filling volume
- Precision of filling Minimum 0.2 % for oils
- Auto servo motor Confirmation of brand
- PLC with HMI control Confirmation of brand and specs
- HPI and touch screen controlled.
- Visualisation and control of all parameters and processes.
- Temperature and data loggings
- Alarm monitoring
- User management protected with password
- Remote access Ethernet connection
- Dieroll alignment Automatic and electronical controlled alignment
- Dieroll loading‐clamping system Electronical controlled
- Injection timing Automatic and electronical controlled
- Cooling drums Air and water cooled – speed controlled and temperature controlled for accurate ribbon formation
- Ribbon lubrication ontrolled micro dosing system for separated inner and outer ribbon lubrication
- Spreader box System for automatic gelatin level control with no risk of air bubbles. Designed for pressurized tanks from 0.3 – 0.5 bar pressure. Electrical heated gelatin feed tubes easy cleanable at 75 °C.
- Wedge Precise temperature controlling system with accuracy of 0.1 °C and equiped with 2x PT100
- Lifting assembly Automatic wedge lifting assembly
- Mangle roller automatic and independent mangle roller assembly
- Capsule chute assembly electronically controlled with no use of nylon brushes
- Softgel conveyor variable speed drive motor , bi‐directional
- Product hopper closed hopper tank for recirculation, electrical heated possibility for nitrogen blanketing
- Medicine recirculation pump Excentric screw pump with stainless steel housing and rotor for product feed ro hoppertank with recirculation
- Vegetable gelatin Possibility to run with vegetable gelatin at higher temperatures
- Change parts price request for following change parts :
- Set of multiple stepped dies with wedge and timing gear
- Electrical heaters for spreader box and Wedge
Related Products
Soft capsule/softgel making machine, paintball making machine, tumble drying machine, gelatin melting tank
